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Nexsys offers high-value products designed to meet the specific needs of low-cost to premium vehicles.
 

Automotive Electronics Sub-system Development

Automotive Electronics Sub-system Development

Been associated with Automotive OEMs and Suppliers to develop end to end solutions starting from conceptual proposals to production supplies. Have developed various interface modules for automotive OEMs and Tier 1 suppliers including multinational companies. Nexsys offers high-value products designed to meet the specific needs of low-cost to premium vehicles. With in-depth understanding of mechatronic electronics and automotive standards, Nexsys had developed products which offered maximum design flexibility and minimum development cycle time.

Some of our product range include:
  • ECU Integrated Modules
  • ECU Programmers
  • ECU Interface Control Panel
  • Start Stop Controller
  • DC-DC Converter
  • Buck-Boost Regulator
  • Fuel in Water Level sensor
  • Temperature Sensors
  • Body Control Module
Automotive Test Systems

Automotive Test Systems

We provide total test solutions to our customers, with full turnkey capability.

1. Airbag Test System
  • High speed data acquistion, capturing every detail of the electronics.
  • High speed video capture with industry's leading camera, capturing at more than 100,000 fps.
  • Proprietary Software which is Thoughtfully designed to be operator friendly, Powerful for detailed test analysis and with automatic report generation for a convinient workflow.
  • A highly automated setup considering every safety aspect (checks for test area door lock condition, controls the exhaust system to remove fumes after the test )
  • A recognised and appreciated customer service.
A system designed with the highest standards in all aspects, making it the most comfortable solution for our customers.
Automotive Battery Testers

Automotive Battery Testers

  • 4 Wheeler Battery Testers
  • 2 Wheeler Battery Testers

Use : To Check Battery condition for 12V Automotive Batteries

Battery Capacity Test Range : 32Ah - 180Ah (4 Wheeler), 2.5Ah – 9Ah (2 Wheeler)

Features:
  • Function as Multimeter at no load to measure voltage
  • 3.5 digit LED display for voltage
  • Selectable Load setting based on Battery Capacity
  • Automatic cutoff after 5 sec. load testing
  • LED indication of Battery Condition during Testing: Good, Weak and Bad
  • Reverse polarity protection with buzzer indication
  • Heavy duty clips for connection to Battery
  • Powder coated metal casing

Automotive Relays and Wiring Harness

Starter Safety Relay, Starter Interlock Relay, Dual Headlamp Relay, Horn Relay & Headlamp Wiring Harness.
Starter Safety / Interlock Relay:

Starter Safety / Interlock Relay:

Specifications:
  • Voltage : 12/24V
  • Current : 40A max.

Features:
  • Automatic Starter Cut-off after engine start
  • Starter power OFF after 10sec continuous cranking
  • Ignition ON reset after 3 unsuccessful cranking attempts

Benefits:
  • Enhance Starter motor life and protects against misuse.
Dual Headlamp Relay:

Dual Headlamp Relay:

Specifications:
  • Voltage : 12/24V
  • Current : 30A max. (12V), 18A max. (24V)
Features:
  • 6 Terminal, 250 Series connector
  • Heavy Duty operation
  • Excellent Sealing against Dust and Water –Insert moulded terminals, Connector and Housing sealed with Epoxy Resin
  • Good Mechanical and Dielectric Strength –Use of Engineering Plastic for Housing and Connector
  • Optimized PCB design with reduced voltage drop
Horn Relay:

Horn Relay:

Specifications:
  • Voltage : 12/24V
  • Current : 30A max. (12V), 18A max. (24V)
Features:
  • 4 Terminal, 250 series connector
  • Heavy Duty operation
  • Excellent Sealing against Dust and Water –Insert moulded terminals, Connector and Housing sealed with Epoxy Resin
  • Good Mechanical and Dielectric Strength –Use of Engineering Plastic for Housing and Connector
  • Optimized PCB design with reduced voltage drop
Headlamp Wiring Harness:

Headlamp Wiring Harness:

Specifications:
  • Voltage : 12/24V
  • Wattage : 100/130W

Options :
  • With & without DHL Relay

Features:
  • Heavy Duty operation
  • Good quality auto grade wires used
  • Universal application
Automotive Battery Chargers

Automotive Battery Chargers

  • 4 Wheeler Battery Chargers (2/6 Channels)
  • 2 Wheeler Battery Chargers (4 Channels and 50 Channels)
  • EV Battery Charger Infrastructure
Use : To Charge 12V Automotive Batteries

Battery Capacity Range : 35Ah - 120Ah (4 Wheeler), 2.5Ah – 9Ah (2 Wheeler)

Features:
  • SMPS based
  • Parallel Charging of Batteries
  • Short circuit protection with Auto Recovery
  • Reverse polarity protection with Buzzer sound
  • Over Voltage Protection
  • Automatic thermal Shutdown & Recovery
  • Digital Display of voltage
  • Boost/Float mode charging system
  • Higher efficiency (80% TYP.) compared to conventional transformer based charging system
  • Light weight, compact and Silent operation

Product Display Units

Product demo units can be used to display the product range and demonstrates the functionality of the product. The Display unit has space allocated for product branding and product mounting that would cut the clutter and stand out among others. Branding allows companies to build their reputations as well as expand beyond the original product and service, and add to the revenue generated by the original brand. Customers get a first hand feel of the product and its functionalities.

Some of the customized Display units developed for our clients:
  • Horn Demo Units
  • Spark Plug Demo Units
  • Bulb Demo Units
  • DRL demo Units
Automotive Testing and Measuring Equipments

Automotive Testing and Measuring Equipments

To address your product testing requirements, we design and install complete turn-key test systems, both manual and automatic. Our expertise in electrical and mechanical engineering has demonstrated, to design and develop customized industrial hardware and software. Typical solutions combine off-the-shelf computer or embedded systems and equipment with custom application software, fixtures and enclosures to construct complete test systems. Using our industry leading knowledge, Nexsys will create exactly what you require - on time and in budget. 

Some of our customized test equipments include:
  • Breakout Boxes
  • Instrument Cluster Simulators
  • Vehicle/BCM Load Boxes
  • BFC Simulators
  • Sensor Testers
  • Product Audit Boxes
  • Automated testing Stations